Premium Pipe Flanges for Industrial Pipeline Connections

A pipe flange is the second most used joining method after welding, providing a reliable way to connect pipes, valves, pumps, and other equipment to form a piping system. We offer a comprehensive range of forged flanges engineered for high-pressure, high-temperature, and highly corrosive environments.

  • Types Available: Weld Neck (WN), Slip-On (SO), Blind (BL), Threaded (TH), Lap Joint (LJ), Socket Weld (SW).

  • Size Range: 1/2″ to 120″ (DN15 – DN3000).

  • Pressure Rating: Class 150 to Class 2500 | PN6 to PN100 | JIS 5K to 30K.

  • Materials: Carbon Steel (A105, A350 LF2), Stainless Steel (F304/L, F316/L), Alloy Steel, and Duplex.

  • Standards: ASME/ANSI B16.5, DIN, EN 1092-1, BS, JIS, GOST.

  • Flange Facing: Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ), Male/Female (MFM), Tongue & Groove (TG).

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Description

1. Product Overview

A Pipe Flange is a method of connecting pipes, valves, pumps and other equipment to form a piping system. It also provides easy access for cleaning, inspection, or modification. Flanges are usually welded or screwed. Flanged joints are made by bolting together two flanges with a gasket between them to provide a seal.

Using flanges is the second most used joining method after welding, allowing for excellent flexibility and structural integrity in demanding industrial applications.

2. Types of Pipe Flanges

Premium industrial pipe flange for secure pipeline connections and high-pressure applications. Premium pipe flange for industrial pipeline connections and high-pressure systems. Durable, reliable. Premium industrial pipe flange for secure pipeline connections and high-pressure applications.
Premium pipe flange for secure industrial pipeline connections. High-quality, durable flange for rel. Premium pipe flange for secure industrial pipeline connections and high-pressure applications.
  • Weld Neck Flange (WN): This flange type is designed to be joined to a piping system by butt welding. Although relatively expensive due to its long neck, it is highly preferred for high-stress applications. The neck transmits stresses to the pipe, reducing stress concentrations at the base of the flange.
  • Slip-On Flange (SO): The slip-on flange is slipped over the pipe and then fillet welded inside and out. They are favored over weld neck flanges by many users because of their lower initial cost and ease of alignment.
  • Blind Flange (BL): Used to blank off pipelines, valves, and pumps. Blind flanges are highly stressed parts. Due to their design, they are capable of withstanding high mechanical stress and internal pressure.
  • Threaded Flange (TH): Features internal threads to connect with threaded pipes, usually utilized in low-pressure and non-critical applications where welding is not suitable.
  • Lap Joint Flange (LJ): Used with a lap joint stub end; the flange slips over the pipe but is not welded to it, allowing easy alignment of bolt holes.
  • Socket Weld Flange (SW): Connected by inserting the pipe into the socket end and applying a fillet weld around the top. Often used in small-diameter, high-pressure piping.

3. Flange Facing Types

To ensure proper sealing, flanges come with different facing designs:

  • Flat Face (FF): The contact surface is completely flat, usually used with full-face gaskets.
  • Raised Face (RF): The most common type. It features a small raised section around the bore, concentrating pressure on a smaller gasket area to increase seal containment.
  • Ring Type Joint (RTJ/RJ): Features a machined groove into which a metallic ring gasket is placed. Designed for high pressure and high temperature.
  • Male and Female Face (MFM): Consists of a flange with a raised area (male) matching a depression (female) on the opposing flange.
  • Tongue and Groove Face (TG): Similar to MFM, but with a raised ring (tongue) fitting into a matching groove.

4. Dimensions & Specifications

Feature Details
Size Range 1/2″ ~ 120″ (DN15 – DN3000)
Pressure Rating Class 150, 300, 400, 600, 900, 1500, 2500
PN6, PN10, PN16, PN25, PN40, PN64, PN100
JIS 5K, 10K, 16K, 20K, 30K
Flange Face Type FF, RF, MFM, TG, RJ

5. Executive Standards

Standard Origin Standard Codes / Specifications
ASME / ANSI B16.5, B16.47 Series A & B
DIN Standard DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638
EN Standard EN1092-1
BS Standard BS4504, BS 10
JIS Standard JIS B2220
GOST Standard GOST 12820

6. Material Grades

Material Category Steel Grade
Carbon Steel ASTM A105, A350 LF2
Stainless Steel ASTM A182 F304/304L, F316/316L, F321, F347, F310
Alloy Steel ASTM A182 F1, F5, F9, F11, F22, F91
Duplex Steel F51, F53, F55

7. Manufacturing Process (Forged Flanges)

Our forged flanges undergo a rigorous manufacturing process to guarantee exceptional mechanical strength, durability, and precise dimensional tolerances.

Forging Workflow:
Raw Material Sawing → Heating → Forging → Heat Treatment → Machining → Inspection → Marking → Packing.