High-Performance Non-Lubricated Sleeved Plug Valve

Qisheng’s Non-Lubricated Sleeved Plug Valves offer a maintenance-free solution for corrosive and abrasive services. Designed with a high-integrity PTFE/PFA sleeve, these valves provide a 360-degree bubble-tight seal without the need for periodic lubrication. The top-entry design allows for easy in-line adjustment and maintenance, while the self-cleaning action of the plug makes it ideal for handling slurries and scaling media. Conforming to API 599, this valve ensures reliable bi-directional shut-off in chemical processing, water treatment, and industrial gas applications.

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Description

Qisheng Non-Lubricated Sleeved Plug Valve

The Qisheng Non-Lubricated Sleeved Plug Valve is specifically engineered for long-term reliability in services where lubricants would contaminate the process or fail due to high chemical activity. By incorporating a heavy-duty PTFE or F4 sleeve between the plug and the body, this valve achieves a permanent, low-friction seal that never requires grease. Its bi-directional shut-off capability and self-cleaning mechanism make it the premier choice for chemical processing, pulp and paper, and various industrial utility systems.

Key Product Advantages

  • Maintenance-Free Operation: The sleeved design eliminates the need for periodic lubricant injection, reducing downtime and operational costs in complex systems.
  • 360-Degree Sealing: The sleeve provides a complete circumferential seal around the plug, ensuring bubble-tight shut-off in both flow directions.
  • Top-Entry Maintenance: Designed for convenience, the top-entry bonnet allows for internal inspection and sleeve adjustment without removing the valve body from the pipeline.
  • Self-Cleaning Action: As the plug rotates, the edge of the plug port wipes the surface of the sleeve, removing any accumulated solids or scaling, which is ideal for slurry services.
  • Cavity-Free Design: Unlike ball valves, there are no cavities in the body where process media can be trapped, preventing contamination and ensuring safe operation with reactive chemicals.

Typical Applications

Qisheng Non-Lubricated Plug Valves excel in handling challenging media across multiple industries:

  • Chemical & Petrochemical: Handling of acids, alkalis, and solvents where zero-leakage and chemical resistance are mandatory.
  • Mining & Slurry: Reliable isolation for tailing lines and abrasive mineral processing.
  • Pulp & Paper: Managing fibrous media and black liquor with self-cleaning performance.
  • Water & Waste Treatment: Durable isolation for sludge and grit-laden fluids.

Technical Specifications

  • Design Standards: API 599, ASME B16.34
  • Face-to-Face Dimensions: ASME B16.10 / API 6D
  • Pressure Ratings: ASME Class 150, 300, 600
  • Size Range: NPS 1/2″ to NPS 24″
  • Sleeve Materials: PTFE, RPTFE, PFA, F46

Material Configuration

Component Cast Carbon Steel Stainless Steel
Body / Bonnet ASTM A216 WCB ASTM A351 CF8M
Plug ASTM A216 WCB / A105 ASTM A351 CF8M / F316
Sleeve PTFE / RPTFE PTFE / RPTFE
Stem ASTM A276 410 ASTM A276 316
Adjusting Bolt ASTM A193 B7 ASTM A193 B8M